What are other types of magnet wire?

Magnet wire commonly used in guitar pickups is made from 99.9% pure copper and drawn to the desired diameter and annealed to make softer. There are many custom shapes available and magnet wire can be half sizes, bondable and can be made to be 2-20 conductor, parallel bonded and color coded. Specialty magnet wire can…

What is number of turns?

The number of turns is usually pre-determined when winding various types of pickups. When I wind bobbins or coils, I usually know the number of turns that I need for a particular tone I need in the pickup. The number of turns is the total turns you desire to put onto a coil or bobbin….

I took my gibson p-90 (soapbar) pickup apart and now it has little output but the coil still reads 7.3k ohms.

This is a pretty common problem with pickups using two magnets like the Gibson P-90. In your case, the magnets are not put back into the pickup right. What is important to remember is that each magnet has a South Polarity (S) and a North polarity (N). The same polarity (both South or both North)…

Other pickup problems

8.1 Physical Damage: When replacing or working on guitars always be careful that the coil is not damaged in any way. Breaking one turn of the coil will cause it to fail. Magnet wire is an insulated copper wire. Typically 42 AWG (American Wire Gauge) is .0026″ in diameter single build. Much care must be…

Broken pickups

I remember one day playing guitar with a friend in his basement and while jamming, his Telecaster guitar became intermittent. We started wiggling the cord, tapping the amp, and finally realized the problem came from the guitar. When we tapped the bridge pickup we could hear it go off and on. Realizing his pickup was…

I have a humbucking pickup that works when I split it, but when I use both coils it becomes inoperative. What can I do?

Either one of the two coils in the humbucking pickup doesn’t work properly or the switch is bad. When you split the pickup, you activate one good coil and cutting out the bad one. The two coils normally work in series when not splitting. To see if the coil or switch are bad, you’ll need…

I have a broken pickup and I’d like to find out if it was hand wound or automatically wound by a coil machine?

The easiest way is to start unwrapping the pickup turn by turn and counting the number of turns per layer. I would go down a layer or two before you seriously start counting each turn per layer. As you unwrap you will soon begin to see a pattern of how the wire was put on….

I took the cover off my gibson pickup to see the coils and now the pickup cuts in and out after the cover was replaced.

I have seen this happen quite often. Care must be taken when the covers are removed as the solder that is on the cover can snag the tape and coil wires. Most often it can be the taped connections between the two bobbins or connections to the shielded lead wire that’s connected to the bottom…

I took the tape off my humbucker to measure the d.C. Resistance of each coil and get a pickup that’s shorted out, but when installed the pickup works fine.

The first thing to check would be the hookup wire at the end of the cable that’s soldered to the pots or switches. The fine strands of wire at that end can touch making the pickup act like it’s shorted out. Make sure all the insulated wires from each conductor are separated and not touching….

I have a pickup with too much wax on it. What is the best way to remove it?

Depending on what kind of pickup you have, there are several things I do. For single coils that have black or gray Vulcanized Fibre for the flatwork (the material that looks like compressed paper) you can use a heating lamp or low temperature oven to slowly melt the excess wax. If you use hot water…

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